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Enhancing printed circuit board defect detection: combining optical systems and deep learning

Sy Hieu Dau 1
Phuc Dang Thi 2, *
Thuan Tran Minh 1
  1. Faculty of Applied Science, Ho Chi Minh City University of Technology (HCMUT), Vietnam National University Ho Chi Minh City
  2. Department of Computer Science,Faculty of Information Technology,Industrial University of Ho Chi Minh City
Correspondence to: Phuc Dang Thi, Department of Computer Science,Faculty of Information Technology,Industrial University of Ho Chi Minh City. Email: [email protected].
Volume & Issue: Vol. 29 No. 3 (2026) | Page No.: 4231-4243 | DOI: 10.32508/vnuhcmj-std.v29i3.4569
Published: 2026-09-07

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This article is published with open access by Viet Nam National University, Ho Chi Minh City, Viet Nam. This article is distributed under the terms of the Creative Commons Attribution License (CC-BY 4.0) which permits any use, distribution, and reproduction in any medium, provided the original author(s) and the source are credited.

Abstract

The increasing complexity and miniaturization of electronic devices have heightened the need for high-quality PCB inspection to ensure product reliability and functionality. This study pro-poses a deep learning-based detection system supported by a custom-designed optical setup us-ing coaxial illumination to deliver high-contrast images with clearly highlighted defects. The data were collected from faulty PCBs during production and enriched via various augmentation tech-niques, including the creation of artificial defects, to enhance the diversity of the dataset. The en-hanced YOLOv8 framework was evaluated with multiple backbone configurations—YOLOv8+1P,ResNet152, HRNet, HRDnet+2 backbone, and HRDnet+3 backbone—achieving test accuracies of 92, 88, 90, 93.5, and 93.8%, respectively. The results indicate that HRNet and the HRDnet+3 back-bone significantly improve the detection of small and blurry defects, with HRDnet+3 providing enhanced deployment efficiency for real-time industrial inspection systems.

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